Hardness Testing Machine

Product Details:

Meta-Test makes hardness testers, Models: MRS, MRS-150, MRB, MRB-250, and MSM are manually operated. These models are designed and developed after years of experience in this field. All the models are manufactured under strict quality control at all manufacturing stages. These models are suitable for testing hardness of metals and alloys of all kinds, hard or soft, whether flat or round etc. or of irregular shape. These Testers are simple in design and easy to operate, still yet quite sensitive and accurate. Various Models from the wide range are available for institutes, Quality Control Laboratories, Tool-Rooms, Heat Treatment Dept, R&D Laboratories, etc. These models strictly conforms lS : 1586 -2000, BS : 891:part 1 & 2 for Rockwell & Rockwell Superficial test. lS: 2281-2005, ASTM-E-10 for Brinell Test.

Standard- Rockwell Hardness Testing Machines (Model: MRS):

• This machine is designed for measuring the hardness of metals & alloys of all kinds, hard or soft, whether round, flat or irregular in shapes.
• This machine is ideally suitable for laboratories, tool rooms, Heat treatment shops, R&D departments, inspection departments, foundries & educational institutions.
• Automatic weight selection with automatic zero setting dial gauge.
• Rockwell test minor load is 10 kgf & major loads are 60,100,150 kgf.
• Rockwell hardness scales such as HRA, HRB, HRC, etc. is obtained by using different types of indentors ( Diamond / Ball ).
• Extra test height & throat of 295 x 148 mm.
• Motorized versions are also available.
• Machines strictly conform to IS 1586- 2000.

Additional Information:

• Item Code: MRS

Product Details:

With enriched industrial experience and knowledge, we are providing a wide range of Rockwell Cum Brinell Hardness Tester. Our provided tester is exclusively manufactured under the guidance of our skilled professionals using optimum grade components and modern technology. Owing to its long service life and easy maintenance features, our offered tester is highly acknowledged by our clients. Moreover, the offered tester can be availed by our valuable clients at a most competitive price.

Specifications:

This is a combined hardness testing machine used to measure the hardness of metals & alloys of all kinds, hard or soft, whether round, flat or irregular in shapes.

This machine is ideally suitable for laboratories, tool rooms, Heat treatment shops, R&D departments, inspection departments, foundries & educational institutions.

Rockwell superficial method is used for checking the hardness of very thin sheets. Surface hardness can also be easily checked.

Automatic weight selection with automatic zero setting dial gauge.

Superficial test minor load is 3 kgf & major loads are 15, 30, 45 kg. Rockwell test minor load is 10 kgf & major loads are 60, 100, 150 kg.

Superficial hardness scales such as HRN, HRT, etc. Rockwell hardness scales such as HRA, HRB, HRC, etc. is obtained by using different types of indentors ( Diamond / Ball ).

Motorized versions are also available.

Machines strictly conform to IS 1586- 2000.

Additional Information:

• Item Code: MRB-250

Product Details:

'BIE' make Digital Rockwell Hardness Tester, Model: TRS-DN, TRB-DN, TRB-250-DN, TSM- DN are designed and developed after years of experience in this field. All these models are manufactured under strict quality control at all manufacturing stages. These models are suitable for testing hardness of metals and alloys of all kinds, hard or soft, whether flat or round, etc or of irregular shape. These models strictly conform to IS 1586-2000, BSEN-ISO-6508-2, ASTM-E-18 for Rockwell test and IS: 2281-1983, BS-240, ASTM-E-10 for Brinell test and IS: 1586- 20001 ASTM-E-18 for Rockwell Superficial test.

Salient Features:

Motorized system for application & removal of the major load. Minor load setting by LCD bar graph.

Keyboard entry for scale selection.

Hi-ok-low (Limits) indication for hardness value.

Easy to read, large size LCD display.

Centronics parallel port for connecting Dot Matrix printer (Dot Matrix printer to be provided by Customer).

Sufficient error codes for the smooth functioning of the machine

Three modes of operation of the machine, viz. Motorized Automatic Mode, SemiAutomatic Mode, Manual Mode.

Serial Interface (RS-232 port) is provided for connecting it to Computer (Computerto be provided byCustomer),

Standard Software (Consists of Sr. No., Hardness Values, Limits) in CD is provided.

The indenter is guided in linear bearings facilitates to test small diameter jobs.

Special software with statistical analysis can be given (Optional).

Digital Motorized Rockwell Hardness Testing Machine Mode TRS DN:

Model TRB 250 DN:

Automatic weight selection by a roatating thumb wheel.

Apart from loads of model: TRS-DN, the additional test loads of 187.5 kgf & 250 250 kgf for brinell scales are provided.

Digital motorized Rockwell cum Rockwell Superficial hardness testing machine:

Model: TSM-DN

Automatic weight selection by rotating thumb wheel.

The separate lever is provided for selection of minor 3 kgf load.

Loads of 15, 30, 45, 60,100 & 150 kgf are provided.

 
Specification:

This machine is designed for measuring the hardness of metals & alloys of all kinds, hard or soft, whether round, flat or irregular in shapes.

Semi-automatic, motorized, digital, microprocessor-based panel. We can get hardness in the digital version.

Centronics parallel port for connecting dot matrix printer.

Three modes of operation viz. Motorized automatic mode, Motorized mode & Manual mode.

Automatic weight selection by a thumb wheel.

Machines strictly conform to IS:1586 / 2281, BS: 240, ASTM-E-10

 

Additional Information:

• Item Code: TRS-DM

Product Details:

General:
Computerized Brinell Hardness Tester, Model : OPAB-3000-IPC is designed for Brinell hardness measurement on steels and other ferrous materials and also on non- ferrous materials like Brass, Bronze, Aluminium, etc. The material can be cast, forged or rolled and the shape can be flat, round or irregular shapes.

Features:

• The actual load application system is of dead weight type combined with a mechanical lever system. The supporting hydraulic system is for the initial lifting of the load before each test and dampening the load application system for smooth application of load.
• A separate hydraulic power pack, positioned in the bottom part of the machine adds to the machine stability.
• Our unique design of a floating fulcrum lever system ensures high accuracy and dependability.
• An automatic indenter index system is provided which tilts the indenter after the impression and the magnified image is visible on the IPC for measurement with a 0.01mm least count.
• Thus this machine saves a lot of cycle time, improves the accuracy of measurement & gives fast & accurate results with less operator fatigue.
• This model is mainly useful for production testing in Auto shops, Foundries, Forging Shops and Heat treatment units, etc.
• The machine accuracies confirm to IS: 2281-2005 & BS : 240.

Special Additional Features:

• Machine is a fully computerized system for indentation measurement and display.
• The image is scanned for measurement and hardness is displayed automatically.
• Accurate measurement of Brinell hardness through matched optics, CCD Camera with box image magnification, hardware and software using advanced image processing technology.
• It gives an image of indentation directly on inbuilt Industrial PC of the machine with measurement facility and touch screen.
• Fine adjustment facility is provided for accurate measurement of the image.
• Auto, semi-auto and manual test facility.
• Quick compare mode for Go: No-Go application.
• Coarse and Fine position adjustment for the manual test.
• Calibration modes - Camera, Axial & Radial Calibration (5 Point calibration).
• Batch testing facility.
• Roll based access to features.
• Statistical analysis.
• Certificate generation.
• Search based on various parameters.
• Test report, certificate printing facility.
• Software compatibility with Windows XP-SP2, Vista, Win-7 OS.

Industrial Panel PC Specifications:

• Fanless Panel PC with 4:3 LED touch screen panel and industrial motherboard specially designed for industrial applications.
• Intel Atom Processor 1.6 GHZ,1GB DDR2 RAM.
• 8.0" LCD monitor having resolution 800 x 600 (SVGA).

 

Precise Brinell Impression Measurement:

Based on Image Processing techniques, BrinSoft achieves high precision in measurement and also the repeatability in the readings. It is easily configurable for the environment. Working with USB camera enables BrinSoft to be deployable at difficult measuring conditions along with standard BIMS applications.

 

Measurement Modes:

There is a fast and accurate Auto mode for standard components with the good surface finish. Additionally, a Semi-Auto mode is provided for measuring blurred images due to poor surface finish. In case of very fast measurement requirements where the actual hardness value is not required, a confirmation that it is within specified limits is enough, compare mode is also provided. With such a variety of modes, most of the test conditions are covered enabling the user to obtain results in the required methodology and in required formats.

Additional Information:

• Item Code: OPAB-3000-IPC

Product Details:

High precision hardness tester TKM-459CE intended for quick measuring of metal items hardness in laboratorial, manufacturing and fi eld conditions. Device is intended for non-destructive testing of produc tion quality in metallurgy, mechanical engineering, aircraft, shipbuilding, atomic industry, oil and gas industry. Hardness tester func tions by UCI method (Ultrasonic Contact Impedance)
TKM-459CE Controls Hardness of Following:
Carbonaceous and structural steels;
Items with surface-hardened layers such as cementation, nitride hardening, high frequency current hardening;
Heat-proof, corrosion-proof, non-corrosive steels;
Plated coating (chrome), overlaying;
Items of complicated confi guration.
 
Exploitation Advantages:
Stable readings independent from force and time of pressing the probe to the surface.
Hardness measurement in hard-to-reach areas (position of probe does not infl uence the result of measurement).
Ultra-small control area (from 1 mm). Control in slots and blind holes from 5 mm (not provided by rival devices).
Invisible print on mirror-surface.
Low sensitivity to the curvative of surface, thickness and weight of product.
 
Features of TKM-459CE:
Impact-, dust- and water- proof housing.
Intuitive “plug and play” graphic interface.
Bright color graphic display allows working at below zero temperature and stays bright at any lighting.
Signalization of exceeding of prescribed readings threshold.
Unique system of statistic data processing.
Fast adjustment of device readings by one or 2 standard test blocks.
Intellectual averaging of readings.
Flexible device memory for recording of readings and their analysis.
Programming of additional scales calibrations by 2 or less standard test blocks.
Fast programming of additional scales by 2 to 10 standard test blocks.
 
Basic Delivery Set:
ElementsQuantityElectronic unit1Accumulator (pre-installed)1A-type probe1Connecting cable1Charger1CD with software1Operation manual1PC cable1Soft case1Cuff to fix device on arm1Bag for carrying and storage1

Additional Information:

• Item Code: TKM-459CE

Product Details:

Owing to our years of industry experiences, we are offering a wide range of Rockwell Cum Superficial Hardness Tester. Offered tester is widely appreciated by our clients for its excellent functionality and optimum performance. This tester is well-manufactured using the best grade components and modern technology in accordance with the set industry standards. Furthermore, to avoid any flaws, our experienced quality experts check this tester against several quality parameters.

Rockwell Cum Rockwell Superficial Hardness Testing Machines (Model: MSM)

Specifications:

• This is a combined hardness testing machine used to measure hardness of metals & alloys of all kinds, hard or soft, whether round, flat or irregular in shapes
• This machine is ideally suitable for laboratories, tool rooms, Heat treatment shops, R & D departments, inspection departments, foundries & educational institutions
• Rockwell superficial method is used for checking hardness of very thin sheets. Surface hardness can also be easily checked
• Automatic weight selection with automatic zero setting dial gauge
• Superficial test minor load is 3 kgf & major loads are 15, 30, 45 kgf. Rockwell test minor load is 10 kgf & major loads are 60, 100, 150 kgf.
• Superficial hardness scales such as HRN, HRT, etc. Rockwell hardness scales such as HRA, HRB, HRC, etc. is obtained by using different types of indentors (Diamond / Ball)

Additional Information:

• Item Code: MSM

Product Details:

Portable Dynamic Hardness Testing Machines (Model: DHT-6):

• Sleek & handy design, comes in a slim briefcase, for carrying the machine.
• Mainly used to check hardness in confined spaces, on large & heavy components, permanently installed parts with low test expenditure.
• The machine has built-in conversion facility for given material to convert 'D' value to Vickers (HV), Rockwell (HRB, HRC), Brinell (HB), UTS scales which can be selected by pressing arrow keys.
• The model operates on two numbers of pencil cells.
• 30 hardness scales for different probes selectable by feather touch keys.
• Alphanumeric display - 16 characters x 2 lines LCD with improved electronics, microcontroller circuity & user-friendly software. The display indicates selected material & scale combination & hardness value.
• Five numbers of probes D, G, SH, EX & C can be given in different combinations.
• Facility to connect dot matrix printer through Centronics parallel port.
• Up to 100 readings can be stored in the memory of the machine for printing purpose.
• The serial interface is possible with RS 232 port at an additional cost.
• Automatic calibration facility of the probe is available through the keyboard.
• Extra (Optional) Accessories such as - Standard test blocks, support rings, printer, serial interface, different types of probes are available.

Standard Accessories:

• Probe (Normally 'D', if specified other probes can be supplied in place of 'D') - 1 No.
• Digital display unit - 1 No.
• Standard test block calibrated in 'D' Scale - 1 No.
• Brush for cleaning probe - 1 No.
• Carry case for Machine - 1 No.
• Instruction manual - 1 No.
• Coupling Jelly - 50 gms.

Extra (Optional) Accessories:
Standard Test Block of any hardness. Support rings for smaller radius for

• (SR 1) Convex, Concave, Cylindrical, Spherical radius 30 to 60 mm
• (SR 2) Convex cylindrical radius of 14.5 to 30 mm
• (SR 3) Convex cylindrical radius of 10 to 15 mm
• (SR 4) Concave cylindrical radius of 16.5 to 30 mm
• (SR 5) Concave cylindrical radius 12.5 to 17 mm
• (SR 6) Concave cylindrical radius 11 to 13 mm.

Serial Interface (Windows 98 Based):
80 Col. Dot Matrix Printer. Different types of Probes

• Standard (D)
• Short (SH)
• Extended (EX)
• Heavy (G)
• Low Energy (C)

Product Details:

Computerized Brinell Hardness Tester is designed for Brinell hardness measurement on steels and other ferrous materials and also on non- ferrous materials like Brass, Bronze, Aluminium, etc. The material can be cast, forged or rolled and the shape can be flat, round or irregular shapes.

Product Details:

Dial type Brinell Hardness Tester Model : AKB-3000:

Features:

Brinell Hardness Tester, Model: AKB-3000 is designed for Brinell hardness measurement on steels and other ferrous materials and also on nonferrous materials like Brass, Bronze, Aluminium, etc. The material can be cast, forged or rolled and the shape can be flat, round or irregular

The actual load application system is of dead weight type combined with a mechanical lever system. The supporting hydraulic system is for the initial lifting of the load before each test and damping the load application system for smooth application of load

A separate hydraulic power pack, positioned in the bottom part of the machine increases the machine stability

Our unique design of a floating fulcrum lever system ensures high accuracy and dependability

The machine accuracies confirm to IS: 2281-2005 & BS: 240

Optional Accessories:

Test blocks of desired hardness range

Special Test fixtures for odd jobs/production testing

Computerized Brinell impression measurement system.

Standard Accessories:

ModelAKB-3000Testing table dia 200 mm1 NoTesting table dia 70 mm with "V" groove for round jobs dia 10 to 80 mm1 NoBall holder dia 5 mm1 NoBall holder dia 10 mm1 NoTest Block HBW -5/7501 NoTest Block HBW- 10/30001 NoBrinell Microscope (25 X Magnification)1 NoAllen Key set4 piecesTungsten carbide ball dia 5 mm1 NoTungsten carbide ball dia 10 mm1 NoInstruction Manual1 Book

Product Details:

Being a leader in the industry, we are engaged in manufacturing, trading, exporting and supplying a qualitative range of Deep Throat Brinell Hardness Testing Machine. The provided machine is widely used in production testing of heavy components for Brinell hardness value. Offered machine is exclusively manufactured using optimum grade components and latest technology. Owing to its excellent performance and low maintenance features, this machine is widely demanded by our clients. To overcome these difficulties, a special machine has been designed and developed by us. Besides the machine operation is automatic thereby substantially reducing the cycle time. The push button operation is user-friendly without causing any fatigue. The roller conveyor facilitates handling of heavier jobs.

Specifications:

• The machine has a heavy, robust, C-type load frame & has been designed for production testing of heavy components for Brinell hardness value. This machine is suitable for foundries, engineering industry, forging plants, automobile industries, on the production line
• Since most of the operations are fast and automatic, the test speed is high with less operator fatigue
• A roller conveyor type sliding heavy table (base) for taking an impression
• Computerized model is available. The computerized model has built-in CCD and suitable advanced software. Hardness will be displayed on computer monitor automatically. Results printout can be taken
• Accuracy conforming to IS:2281

The importance of Brinell Hardness Testing need not be overemphasized. But the conventional machines have the following limitations:

• Heavy jobs cannot be accommodated because of smaller vertical height & throat
• Capacity to take heavy jobs is also less
• Difficulties in Loading & positioning of a job for different test points

Typical Operation:

• Push the on button, Push the job from line conveyor roller table. Adjust the position of the job. Operate foot switch. The indenter will come down, take the reading and go up automatically. Move the job for the next reading. Take as many impressions in this way.

Product Details:

Applicability & Range Of Application:

Semi-Automatic Brinell hardness testing machine is designed for measuring the Brinell hardness of steels & other ferrous materials as well as non-ferrous materials like Brass, Bronze, Aluminium, etc.

This machine basically used in Foundries, Forging units, Engineering industries, Material testing laboratories & Heat treatment plants.

The machine is simple in design, easy to operate, yet sensitive and accurate.

The machine has the facility to check the hardness of flat or round or irregular shaped specimen with the help of fixture.

Silent Features Of Machine:

Specially designed fabricated main lever. Operation of the machine is by push buttons.

Imported linear bearings are used for plunger movement, which gives better accuracy. & repeatability.

Hydraulic cylinder & piston assembly for lifting the main lever up or down is fitted directly below the main level. Lifter shaft in-between piston & main lever is eliminated. This will increase the reliability of the machine.

Lever lifting piston is double acting. So better control and there is no spring pressure.

The working pressure is reduced to 15 bar at a 3.2Ipm flow rate. Dueto this modification oil heating will be reduced.

Pressure gauge has been provided in the hydraulic circuit.

Solenoid operated valves are provided in the machine.

Separate valves are provided for adjusting up /down speeds of the lever.

Cycle is fully automatic with an adjustable load holding time.

Power pack is completely within the body. Due to this the motor & pump noise is eliminated.

Height of the oil tank and drain port is increased and therefore oil draining is easy.

Proximity switches °reused in place of limit switches for better accuracy and reliability.

Ball and ball seat suspension is provided to fulcrum V support of the main lever. Ball bearing guides are provided to the plunger for avoiding its rotation.

Provision of fine lever ratio adjustment.

Due to the above salient features, the system friction is reduced to a minimum and so improved repeatability. Much better accuracy, linearity & sensitivity of the system, thus the machine is more dependable. The machine accuracies strictly confirm to IS 22E11-2005 & BS: 240 standards.

Maximum Test Height:

380 Standard with standard flat table size of dia 200 mm, 300 optional With optional special large table size of 500 x 380 x 50 mm (L x W x T)

Device for indentation measurement with magnification:

By a separate hand held microscope of 25x magnification (Diameter is to be measured separately on hand held microscope & Hardness value to see from hardness chart provided in our instruction manual)

Oil Used for hydraulic system (Grade /Qty):

(to be arranged by customer): Servo system 32 No or veedol avalon 68 no of required quantity 22 liter

Product Details:

Applications for Webster Hardness Testers are:

Identifies heat-treated from non heat-treated parts

Provides correlation between a bench mounted hardness tester and the production line

Segregates materials in stock

Differentiates between soft or work-hardened material

Identifies parts made from improper or substandard alloys

Checks for proper heat-treatment response

Useful in conjunction with stationary laboratory hardness testers

Gives a rapid 100% check on parts which would consume many man hours with slower operating test equipment

Can be used on assemblies that cannot be brought to the labs

Webster Hardness Testers Feature:

One hand operation and portability

Round 3/8 inch diameter anvil permits testing a great variety of shapes

Simple operation permits readings independent of the operator's skill

Test is made by simply applying pressure to the handles until "bottom" is felt

Easy-to-read dial indicator with 20 graduations permits use of the tester as "go" and "no-go" gauge

Increased capacities available up to 1 inch

Product Details:

Micro Vickers Hardness Testing Machines (Model: FMV-1):

Suitable for finish components like thin sheets, fine wires, etc. Watch parts like springs, pivot bearings, gears, the cutting edge of Razor blades, drills, file teeth, etc. Metallic foils, surgical needles, pen points & so on.

To determine hardness on - surface coatings (like electroplating, etc.), extremely thin case hardened parts, anodized castings of aluminum, shot blasted or rolled faces, etc.

A range of test loads can be used to suit a particular application.

The X-Y stage is provided with least count of 0.01mm, which can move the job as per the requirements.

A precision Diamond Indentor (136° pyramid) is used to make sharp indentations on the specimens/samples.

Computerized model is available.C computerized model has built-in CCD and suitable advanced software. Hardness will be displayed on computer monitor automatically. Results printout can be taken.

Extra (Optional) accessories like - Knoop Indentor, Knoop test block, Precision vice, Thin specimen holding device, V-shape anvil, Vertical & Horizontal fine specimen holding device, Rotary table, etc. are available.

Additional Information:

• Item Code: FMV-1

Product Details:

Vickers Cum Brinell Hardness Testing Machines (Model: BV):

• Suitable for finding out Vickers / Brinell hardness of metals from soft to very hard.
• Push button control for load selection.
• A precision Diamond Indentor (136° pyramid) is used to make sharp indentations on the specimens/samples.
• Load accuracy well within ±1% of nominal load value. Machine conforms to IS 1754.
• Computerized model is available.C computerized model has built-in CCD and suitable advanced software. Hardness will be displayed on computer monitor automatically. Results printout can be taken.

Additional Information:

• Item Code: BV-50-IPC

Product Details:

High precision hardness tester TKM359CE intended for quick measuring of metal items in laboratorial, manufacturing and field conditions. Device is intended for non-destructive testing of produc tion qualit y in metallurgy, mechanical engineering, aircraft, shipbuilding, atomic industry, oil and gas industry. Hardness tester functions by Leeb method.  TKM-359CE Controls Hardness of Following:  All basic types of metals and alloys without additional calibrations (structural, tool, corrosion-proof, heat-proof, non-corrolsive steels and alloys as well as alloys of nonferrous metals, cast iron, aluminium, bronze, brass)  Items with surface hardening and high frequency current hardening Items of complicated configu ation Heavy and big items with rough surface Exploitation Advantages:  Wide range of controlled metals and alloys Low sensitivity to the curvative and roughness of surface Monitoring of hardness change along the surface Stable measurements independent from force and time of pressing the probe to the surface Possibility of material identification in blank production Control of  volumetric  hardness.  Features of TKM-359CE:  Impact-, dust- and water- proof housing Intuitive  plug and play  graphic interface Bright color graphic display allows working at below zero temperature and stays bright at any lighting Signalization of exceeding of prescribed readings threshold Unique system of statistic data processing Fast adjustment of device readings by one or 2 standard test blocks Intellectual averaging of readings Flexible device memory for recording of readings and their analysis Programming of additional scales calibrations of hardness tester by 2 or less standard test blocks;  Fast programming of additional scales by 2 to 10 standard test blocks Elements Quantity:  Electronic unit: 1 Accumulator (pre-installed): 1 D-type probe: 1 Connecting cable: 1 Charger: 1 CD with software: 1 Operation manual: 1 PC cable: 1 Soft case: 1 Cuff to fix device on arm: 1 Bag for carrying and storing: 1 Requirements to Controlled Item:  Items heavier than 5 kg and thicker than 6 mm need no additional preparation Hard items (eg tubes) with awaited hardness from 90 to 250 HB and thicker than 4 mm need no additional preparation Other items should be fixed on a support plate by fixing paste Roughness of controlled surface providing best measurement accuracy depends on a probe.  Hardness Tester Modes:  Measurement mode Readings Using By basic scales Basic hardness units (HRC, HB, HV) Hardness testing of the bulk of products By additional calibrations to basic scales By HRA, HRB, HSD scales and ultimate tensile strength Hardness testing of high-alloy steels, special cast iron and nonferrous metals By additional scales Scales are programmed by the user Special problems solving

Additional Information:

• Item Code: TKM-359CE