Universal Testing Machine

Product Details:

We are a unique name in the industry to provide our precious clients an exclusive range of Universal Testing Machine Front Open Hydraulic Gripping. Offered machines are exclusively manufactured using optimum grade components and modern technology in compliance with the set industry standards. Owing to their less maintenance and optimum performance, these machines are widely demanded by our valuable clients.

Universal Testing Machines:

• Automatic Data capture, storage & graphic display
• Recording, storage & retrieval of results & details
• On line display of load & extension
• Fully automatic, on screen calculations based on the delivered data
• Out put to digital printer of test data, test results & graphs
• Auto detection of over load, over travel & specimen break, on detection of the above conditions, the machine is automatically switched off
• Load resolution - 0.01% of machine capacity for entire range
• Accurate and Users friendly software & all other facilities mentioned under Model: TUN

Extra (Optional) Accessories such as:

• Electronic Extensometer (Model: FEE-5): This is specially used to measure proof stress & Young's modulus values.
• Straining Rate: Our machine has a hydraulic cylinder for loading the specimen. Hence the test speed can be infinitely varied by means of flow control valve (Right Hand Valve). The speed can be varied from 0 to 300 mm / min (for Ex - 100 kN Universal Testing Machine). We shall show current test speed on computer monitor. Operator has to operate the Right hand Valve so that the current speed approaches to the desired test speed.
• Load-Stabilizer, Attachments for Brinell test, Tensile test for shouldered and threaded, Single & Double shear test, Bolts-Nuts & Washer test, Rope test, Flat Belt test, Bend-Rebend test, 180° Bend test, Pull-Out test, etc. are available.
• Various Computer Based Models: TUE-C-100, TUE-C-200, TUE-C-400, TUE-C-600, TUE-C-1000 & TUE-C-2000.
• Loading accuracy well with in ±1% from 2% to 100% of capacity of the machine, conforms to IS:1828 / BS:1610.

Features for WinUTM Software:

• The Win UTM Software can run a variety of mechanical tests, recall data from previous test & prepare test report
• Menu driven software for easy of use
• Test Reports & Graphs can be sent directly to the printer via parallel port or USB Port
• Storage & retrieval of test parameters
• Display of load elongation (stress & strain are optional) at any instant through out the test
• On line display of load Vs elongation or Stress Vs Strain characteristics during conduction of test. The plot is auto scaled & displayed
• Selectable units (kN, kgf, lbf, mm, inch)
• Variable sample break detection
• Load is indicated with a resolution of 0.01% of machine capacity for the entire measurement range of 2% to 100% of machine capacity
• Provision of auto - Zeroing of Elongation at set preload
• Tare load and Reset elongation facilities available
• Auto - Detection of over load, over travel and specimen break. On detection of any of these conditions, the machine is automatically switched off
• High precision sensors and encoders used for load and elongation measurement
• Large storage capacity for storing data (up to 50,000 sets) on the computer
• Provision for calculations of parameters such as load and elongation at yield, peak load and load at break. Veld stress, Ultimate stress etc. The Parameters to be calculated are user selectable

Additional Information:

• Item Code: TUE-C

Product Details:

Description:

The Computer Controlled Universal Testing Machine are rugged, versatile, user friendly, accurate and can test a variety of materials. A wide choice of grips is available to suit the application. The Windows based software is comprehensive and covers most of the applications. The automatic calculations of parameters from the observed test values, Real time graphs, storage and retrieval of data are immensely useful. The state of art electronics, high quality material used, and the user friendly software makes the machine reliable and user friendly. The machine comprises a rigid assembly of lower table and Top plate connected by Guide rods. The two ball screws (One on left and the other on right) also are fixed in this assembly. The cross head, in the center, houses the Nuts of the Ball screws. This entire assembly is fixed on the base, which accommodates driving arrangement including Motor, Gear Box, Timing Belts & Pulleys. The Machine has metallic covers for the ball screws and the base.

Salient Features:

Methods of Loading by Re-ciculating Ball Screw.

AC Servo motor to precise cross head control with infinitely variable speed drive.

Computerised cross head control.

Load Measurement by load cell.

Over travel safety by fixed and settable limit switches at both ends.

Overload protection for load cell by electronic control.

Single form windows based user friendly software.

Test data and reports are stored in access database.

User programmable strain rates in many steps.

User can select results from availabe result list for report.

User defined reports.

User can select test from templates and can start similar test.

Variable sample break detection.

Tare load and reset elongation facilitiess available.

Load and Elongation is continuously displayed on screen.

Statistical output for a batch in report.

Simultaneous display of two graphs is possible is real time testing.

On line display of Load & Displacement (Stress, Extension, Strain) etc., while test is conducted.

Real time graph of Load & Elongation, Load & Time, Stress & Strain is displayed & is auto scaled.

User selectable units for Load & Displacement (N, Kg, kN, Ibf, mm, inch, etc..)

Report can be printed on any printer with two graphs.

Large storage space for storing test data and results.

Provision of calculation of Load & Elongation at yield, Peak load & load at break, Yield stress, Ultimate stress, etc.

Specific software for Tensile, Compression, Shear test & Other tests.

If Electronic Extensometer is used then proof stress values from 0.1% to 1% can be determined.

Software will give alert to user to remove extensometer when load crosses the proof load value.

In order to cover wide load range, more load cells can be supplied (Optional), in that case user has to select the load cell for test.

Standard load resolution is with 10,000 counts. Finer resolution with 20,000 or 50,000 counts can be offered (Optional).

Other slower crosshead speed on specific request (Optional)

Application:

A wide variety of tests can be conducted on this machine viz. Tensile, Compressive, Transverse, Peel test for adhesive tapes, etc.

Product Details:

Computerised Universal Testing Machines (Model: TUE-C ):

• Automatic Data capture, storage & graphics display.
• Recording, storage & retrieval of results & details.
• Online display of load & extension.
• Fully automatic, on-screen calculations based on the delivered data.
• Output to the digital printer of test data, test results & graphs.
• Auto-detection of overload, over travel & specimen break, on detection of the above conditions, the machine is automatically switched off.
• Load resolution - 0.01% of machine capacity for the entire range.
• Accurate and Users friendly software & all other facilities mentioned under Model: TUN.

Extra (Optional) Accessories such as:

• Electronic Extensometer (Model: FEE-5 ): Measuring range up to 5mm & resolution of 0.001mm, with two fixed gauge lengths of 25mm & 50mm. This is specially used to measure proof stress & Young's modulus values.
• Automatic Load rate controller: While conducting any type of tensile test, it is very important to understand that the sample behavior during the test and the end results, to a great extent depend on the value and uniformity of stress rate during the test. Therefore most of the standards specify the stress rate while testing. This gives more uniform, reliable and comparable test results. Since the cross-section area of the sample is known, the required load rate for the specified stress rate can be calculated. Servo-based Motorized load rate controller applies automatic loading on the sample at a programmed rate of loading followed by maintaining the specified load constant for a specified time and then again load or unload at a programmed rate. Operating range is from 5% to 100% of full-scale load per minute. Certain product test standards specify proof load test as above for products such as nuts/bolts / insulators etc and for such tests this accessory fitted to the machine is a must. The load rate control is achieved through a stepper motor controlled specially designed relief valve. The spring load on the spool of the relief valve increased at the set rate depending on the selected motor speed and thus the rate of loading i.e. rate of increase of hydraulic system pressure is kept constant or variable as per programme given. The load rate can be controlled in the range - 3.5 kN /sec to 35 kN/sec for 1000 kN capacity machine. The minimum and maximum load rate will proportionately increase/decrease for higher / lower capacity machines i.e. for 100 kN machine it will be 0.35 kN /sec to 3.5 kN /sec. Within specified limits, the system keeps set load constant within ± 2% of the set value.
• Straining Rate: Our machine has a hydraulic cylinder for loading the specimen. Hence the test speed can be infinitely varied by means of a flow control valve (Right-Hand Valve). The speed can be varied from 0 to 300 mm / min ( for Ex - 100 kN Universal Testing Machine ). We shall show the current test speed on a computer monitor. The operator has to operate the Right-hand Valve so that the current speed approaches the desired test speed. Load-Stabilizer, Attachments for Brinell test, Tensile test for shouldered and threaded, Single & Double shear test, Bolts-Nuts & Washer test, Rope test, Flat Belt test, Bend-Rebend test, 180° Bend test, Pull-Out test, etc. are available.

Product Details:

Screw Driven Universal Testing Machines (Model: M Series):

• Variety of tests like Tension, Compression, Traverse, Peel off, Bend, Shear, etc. are conducted.
• Suitable for testing a wide range of materials like rubber, plastic, ferrous metals, non-ferrous metals, etc. of various forms like round, flat, thread, wire, dumbbell, fabric, belt, strip, rope, etc.
• AC Servo motor for crosshead control with infinitely variable speed drive.
• Computerized crosshead control Load measurement by the load cell.
• Over Load & Over travel safety.
• Latest Windows-based, Users friendly, Accurate, Menu driven software.
• Online display of Load, Elongation & Graph.
• Tare load & reset elongation facilities available.
• Build in the facility for printing of test results and the graph.
• Selectable units like N, kN, kgf, lbf, inch, mm, etc.
• Fully automatic on-screen calculations like UTS, YS, Proof stress, etc. large storage space for storing test data of up to 50,000 tests.
• Electronic Extensometer (Optional) is available for proof stress evaluation.
• Standard load resolution is with 10,000 counts. Finer resolution (Optional) with 20,000 or 50,000 counts can also be offered at extra cost.
• A wide range of grips & accessories to suit different materials & tests.

Product Details:

ELECTRONIC EXTENSOMETERS ( Model : FEE-5 )

• This instrument is to be used on Tensile or Universal testing machines to find out Proof stress & Young’s modulus values.
• In case of many brittle materials such as high carbon steels, alloy steels, light aluminium & magnesium alloys, it is difficult to get yield values. For such materials stress corresponding to a certain allowable amount of plastic deformation is termed as proof stress say 0.1% or 0.2% proof stress.
• The measuring range is upto 5mm & resolution is 0.001mm.
• Different sizes gauge lengths can also be given at an additional cost.
• If this extensometer is ordered with a computerized UTM, then a special menu driven application software is provided, which accepts load & extension values, & evaluates proof stress values.
• The measurement accuracy satisfies all requirements of class-I as per IS:12872-1990.
• Technical Specifications – For Electronic Extensometer-Model-Fee-5

Product Details:

Feature of SaralBot Application

1. . Dot NET based software suitable for Any Android Tablet.

2. The SaralBot Software can run a variety of mechanical tests, recall data from previous tests and prepare test reports.

3. Menu driven software for easy of use.

4. Test reports and graphs can be sent directly to the printer via Wirelessly.

5. Storage and retrieval of test parameters.

6. Specific software for Tensile, Compression, Shear, Bend, Torsteel (TMT) & other tests.

7. The Load and Crosshead travel values will be displayed continuously during the test with the on-line graph (Load Vs Crosshead travel).

8. lf Extensometer  is used during the testing, then Load, Elongation and Extension values will be displayed with two independent graphs (Load Vs Crosshead Travel & Load Vs Extension).

9. Users can choose different options for on-line graphs. Eg. : Load Vs Time, Crosshead travel Vs Time, Stress Vs Strain, etc. The graphs are auto scaled graphs.

10.  Zooming and magnification of the required portion of the graph is available.

11.  Point tracing facilities are available as added features.

12.  Different units can be selected for Load and Elongation - Load in kN, kg, lb and Displacement in mm, inches.

13. User defined break detection facility.

14. Load is indicated with a resolution of 0.005% of machine capacity for the entire measuring range of 2% to 100%.

15. Elongation with a resolution of 0.01 mm.

16. Provision of auto-zeroing of Elongation at set pre-load.

17. Tare Load and Reset Elongation facility. Auto-detection of overload, over-travel and specimen break. On detection of any of these conditions, the motor is automatically Stop.

18. Large storage capacity for storing data on the Tablet as per the Tablet Storage.

19. provision for calculations of parameters such as Load and Elongation at yield, Peak load at break, Yield stress, Ultimate stress, etc. The parameters Modulus of Resilience, Strain values in %, Percentage of Elongation, % Reduction in cross-section area, are user selectable.

20. Test conditions, test input data & test results are stored in a specific file based on a unique file structure built-in facility for printing the test results and test graph from Tablet. A printer copy of consolidated test results conducted on a particular date can also be obtained. Graphs of Load Vs Crosshead travel, Load Vs Time Crosshead travel Vs Time, Load Vs Extension, Stress Vs Strain, etc are available users can add or remove the material type with its shape, customer name, etc.

21. User defined printable report generation, which enables to study the behavior of the material

22. Users can replay the complete test which is already conducted.

23. After completion of the test, user can view the graph in different units, i'e' in kN, kg, lb' etc'

24. Special optional software for : Extensometer, Shear test, Bend test, Bend Re-bend test, Nut-bolts test' Pull- Following extra facilities (at an extra cost) will be provided in the software- a)statistical Analysis, b) Statistical Report, c) compare graph facility, d) Graph superimposition, statistical Analysis : calculates minimum value, maximum value, Mean value, Variance, standard deviation statistical Graphs : waterfall diagram, Mean Deviation, Frequency Distribution, Skew Diagram, Histogram.

Optional Accessories

1.  Pull out test sensors can be connected either 1No  or 3Nos.

 

Product Details:

Backed by the assistance of our experienced professionals in this domain, we have been able to bring forward a qualitative range of Analogue Cum Computerized Universal Testing Machine. The provided machine is exclusively manufactured by our skilled professionals using the best grade components and modern technology. Offered machine is widely appreciated by our clients owing to its long working life and minimum maintenance features. Moreover, our clients can avail this machine from us at a most reasonable price.

Universal Testing Machines (Model: TUE-CN):

• The DC valve is provided which directs oil flow either to analog or computerized control panel. One can use one system at a time
• Both Analogue & Computerized control panel is provided

Features for Win UTM Software:

• The Win UTM Software can run a variety of mechanical tests, recall data from the previous test & prepare a test report
• Menu driven software for easy of use
• Test Reports & Graphs can be sent directly to the printer via a parallel port or USB Port
• Storage & retrieval of test parameters
• Display of load elongation (stress & strain are optional) at any instant through out the test
• On line display of load Vs elongation or Stress Vs Strain characteristics during conduction of test. The plot is auto scaled & displayed
• Selectable units (kN, kgf, lbf, mm, inch)
• Variable sample break detection
• Load is indicated with a resolution of 0.01% of machine capacity for the entire measurement range of 2% to 100% of machine capacity
• Elongation is indicated with a resolution of 0.1 mm.
• Provision of auto - Zeroing of Elongation at set preload
• Tare load and Reset elongation facilities available
• Auto - Detection of over load, over travel and specimen break. On detection of any of these conditions, the machine is automatically switched off
• High precision sensors and encoders used for load and elongation measurement
• Large storage capacity for storing data (up to 50,000 sets) on the computer
• Provision for calculations of parameters such as load and elongation at yield, peak load and load at break. Veld stress, Ultimate stress etc. The Parameters to be calculated are user selectable
• Test conditions, test data and test results are stored in a specific file based on a unique file structure
• Built in the facility for printing the test results and test graph from PC, A printer copy of consolidated test results conducted on a particular date can also be obtained. Graphs of Load Vs Crosshead travel, Load Vs Time, Crosshead travel Vs Time, Load Vs Extension, Stress Vs Strain etc. are available
• Specific software for tensile, compression, Shear, Bend, TOR-Steel and other tests.
• lf an Electronic Extensometer is used, then proof stress values (from 0.1% to 1.0%) can be determined
• lf an Electronic Extensometer is used, the software prompts the user to remove Extensometer as soon as the proof load is crossed. After removal of Extensometer, measurement of crosshead travel by the encoder cornmences and proceeds till completion of the test. A combined auto scaled graph using Extensometer and encoder is available

Additional Information:

• Item Code: TUE-CN

Product Details:

Load is applied by hydrostatically lubricated Ram. Main cylinder pressure is transmitted to the Pressure Transducer housed in control panel. The Pressure Transducer generates the proportional signal corresponding to load created by Ram and is given to Electronic control panel (DAS Panel). Simultaneously, the optical digital Rotary Encoder fitted on the straining unit (Lower Crosshead) gives the mechanical displacement (Crosshead Travel).

Electronic Control Panel (DAS System):

• It is equipped with 32 bit Micro-controller for basic Universal testing machine operation and close loop servo control for controlling and executing the LOAD RATE and STRAIN RATE control operations.
• Panel is having USB Port for interfacing with PC.
• Maximum of ± 5,00,000 counts resolution can be provided to display the load value (optional).

 

Loading Rate:
Straining Rate:
Specifications:

Additional Information:

• Item Code: TUN-100